ASME Low-Impact Ammonia Production Unit for Waste Management

• Customization: Available
• Application Fields: New Energy
• Certification: ISO
• Model NO.: 2000~20000TON/YEAR
• Condition: New
• Noise Level: Low
• Parts: Nitrogen Preparation Unit, Compression Unit
• Purpose: Gas Manufacturing
• Name: Green Ammonia Equipment
• Purity: ≥99.99%
• Working Pressure: 0.4~0.6MPa
• Ammonia Capacity: 2000~20000ton/Year
• Machine Size: Medium
• Usage: Ammonia
• Transport Package: Wooden Case or Container
• Trademark: WOBO
• Origin: China
• HS Code: 8419899090
• Production Capacity: 1000 Sets/Year

Product Description

Green Ammonia Plant

Product Description

Product Parameters

WGA-2000 LAYOUTDIMENSIONS AND MAIN PARAMETERS
Unit	Length(M)	Width(M)	Height(M)	Cooling Water(T/h)	Electricity Consumption (kWh/h)	Floor Area (m2)
Hydrogen Preparation Unit	13	6	5.5	80	2500	78
Nitrogen Preparation Unit	10	6	2.9	10	60	60
Compression Unit	10	5	1.7	5	55	50
Ammonia Synthesis Unit	12	2.5	2.8	6	37.5	30
Refrigeration Unit	6	2.5	2.5	20	85	15

WGA-20000 LAYOUTDIMENSIONS AND MAIN PARAMETERS
Unit	Length(M)	Width(M)	Height(M)	Cooling Water(T/h)	Electricity Consumption (kWh/h)	Floor Area (m2)
Hydrogen Preparation Unit	30	28	10	800	25000	1680
Nitrogen Preparation Unit	15	7	4	100	600	105
Compression Unit	14	10	2.5	50	550	140
Ammonia Synthesis Unit	12	7	4.5	60	132	84
Refrigeration Unit	10	3.5	3	200	650	35

 

Technical Principle

 

1. Renewable Energy Generation: The device harnesses renewable energy sources such as solar power or wind power to generate electricity. These clean energy sources are sustainable and have minimal or no carbon emissions.

 

2. Electricity Conversion: The generated electricity is then utilized to power the electrolysis process. Electrolysis involves passing an electric current through water (H2O) to break it down into its constituent elements, hydrogen (H2) and oxygen (O2). This process occurs in an electrolyzer unit, which typically consists of two electrodes immersed in water.

 

3. Hydrogen Production: The electric current causes the water molecules to split, with hydrogen ions (H+) being attracted to the cathode (negative electrode) and oxygen ions (O2-) being attracted to the anode (positive electrode). The hydrogen ions combine to form hydrogen gas (H2) at the cathode, which is collected as a product.

 

4. Air Separation: A portion of the generated electricity is directed to an air separation unit. This unit utilizes techniques such as cryogenic distillation or membrane separation to separate the air into its main components, primarily nitrogen (N2) and oxygen (O2). The nitrogen gas is used in the subsequent step for the synthesis of ammonia.

 

5. Ammonia Synthesis: The separated hydrogen gas from step 3 and the nitrogen gas from step 4 are combined in a reactor. Through a chemical synthesis process known as the Haber-Bosch process, the hydrogen and nitrogen react under specific temperature and pressure conditions, facilitated by catalysts, to produce ammonia gas (NH3). This ammonia gas can be collected and stored for various applications.

Green ammonia production and uses

Equipment Advantages

1. Flexible Capacity - 1,000MTPA~900,000TPY: The green ammonia device offers a significant advantage in terms of flexible capacity. It can accommodate a wide range of production capacities, ranging from 1,000 metric tons per annum (MTPA) to as high as 900,000 tons per year (TPY). This flexibility allows for scalability and adaptation to various production requirements, ensuring that the device can meet the specific needs of different industries and applications.

 

2. High Efficiency - Conversion rate more than 17.5%: The green ammonia device is designed for high efficiency in ammonia production. It achieves a remarkable conversion rate of more than 17.5%, meaning that a significant portion of the input energy is effectively utilized in the production process. This high efficiency contributes to optimized resource utilization, reduced energy waste, and improved overall productivity.

 

3. Smart Plant - Fully automatic operation: The green ammonia device incorporates smart plant technology, enabling fully automatic operation. Through advanced control systems, monitoring sensors, and data analytics, the device can efficiently regulate and optimize the production process without the need for constant manual intervention. This automation minimizes human error, enhances operational safety, and maximizes productivity by ensuring consistent and precise operation.

 

4. Superior Equipment - ASME, TEMA standards: The green ammonia device is equipped with superior components and equipment that adhere to internationally recognized standards such as ASME (American Society of Mechanical Engineers) and TEMA (Tubular Exchanger Manufacturers Association). These standards ensure the highest level of quality, reliability, and safety in the construction and operation of the device. The utilization of superior equipment enhances the overall performance, durability, and longevity of the green ammonia device.

 

5. Environmentally Friendly - No carbon emissions: One of the most significant advantages of the green ammonia device is its environmental friendliness. Unlike traditional ammonia production methods, the green ammonia device operates without carbon emissions. By utilizing renewable energy sources and employing clean and sustainable production processes, it contributes to the reduction of greenhouse gas emissions and helps combat climate change. This environmental benefit makes the green ammonia device a preferred choice for industries aiming to achieve sustainability goals and minimize their carbon footprint.

 

Project Case

Company Profile